question

janefinch avatar image
janefinch asked

Lost Orange PV tile and Energy Meter Role stuck on unknown

Over the last few weeks my CCGX has been displaying inaccurate loads. It always used to look like this.

ccgx4-screenshot-2024-05-16-180857.jpg


But now the multiplus has been shown as passthru and the orange PV inverter tile has disappeared. img-4739.jpeg

Rebooting the CCGX cured it.
This happened a few times.
After doing this on 3 or more occasions I updated the CCGX firmware.
It now looks like this and rebooting does not recover my PV tile any more.
The data is clearly incorrect too.

ccgx1-screenshot-2024-05-16-175952.jpg


If I look at my EM24 energy meter settings the role is unknown.

ccgx2-screenshot-2024-05-16-180129.jpg


If I change it to grid meter or PV Inverter in reverts back to unknown.

ccgx3-screenshot-2024-05-16-180603.jpg


PV system, generation meter and immersun unit are working correctly.
Victron system does not seem to recognise energy flow any more.

USB dongle in CCGX unit from EM24 is flashing red and green


Now at a loss what to do.

Any thoughts?

CCGX Color Controlem24
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Duivert NL avatar image Duivert NL commented ·
Hi,


you could download the carlo gavazzi UCS software and connect the em24 with the victron usb converter to your computer to see if it will communicate,


if that works check if it is on the right adress (1 or 2)
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3 Answers
Alistair Warburton avatar image
Alistair Warburton answered ·

It looks like a Modbus coms issue...

Have a look at the Modbus baud rate and unit address in the meter and make sure the settings match in the CCGX, if they don't correct the settings so that they do, preferably in the CCGX, because it is the more flexible of the two, but provided both ends match it doesn't actually matter which you change.

Now check/note/backup all your system settings, preferably using VE Configure.

Power cycle the EM24

When you have done all that, run a 'system redetect' on the on the CCGX.

Set the meter role you need and see if it keeps that role, if it doesn't you probably have a physical problem either with the dongle or the meter.

Lastly... Open two VE Configure instances, one to show you the backup, and the second, connected, that you will use to download, manually alter, and then upload any/all settings that are not correct.

doing this with the inverter off is a good idea.

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janefinch avatar image janefinch commented ·
Unfortunately, I can't see any settings of baud rate in the CCGX or any way to alter them.

Also I don't have VE Configure

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Alistair Warburton avatar image Alistair Warburton janefinch commented ·

"correct the settings so that they do, preferably in the CCGX, because it is the more flexible of the two, but provided both ends match it doesn't actually matter which you change."

Looks like I was wrong, I am sorry about that I should have checked.

That said the CCGX will be expecting to see devices with unique ID's and on a bus with specific hardware settings, if it isn't configurable it will be fixed and documented. so the advice would be check the the meter is setup correctly.

You are talking about a Carlo Gavazzi EM24 not the Victron EM24 right?

They are very different...

Are the other two devices on the same RS485 bus or connected with additional dongles?

If you are talking about Ethernet connected devices then check, that the IP address of the device hasn't changed, ideally it would be set static in the device or your routers DHCP config, and why the dongle?

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janefinch avatar image janefinch Alistair Warburton commented ·
As the system recovered when rebooting the CCGX I struggle to imagine why the EM24 (Carlo Gavazzi) would be at fault.

It only stopped recovering when I did a firmware update and now I can't roll back to an earlier firmware that 'works'.

There is one cable from the EM24 to the CCGX, the end of which in the CCGX is transparent and has flashing red and green LEDs.
An short extension USB cable within the enclosure connects the dongle to the CCGX.

Disconnecting the USB cable does not alter the CCGX display at all.

With my limited experience it seems that the EM24 is talking and the CCGX isn't listening anymore.
The fact that is won't store any role once selected seems most unusual.

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Duivert NL avatar image Duivert NL Alistair Warburton commented ·
There is no “victron” EM 24… they are all Carlo Gavazzi
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Alexandra avatar image
Alexandra answered ·

@Janefinch

There is also the possibility that the CCGX is having age related issues.

It may be time for an upgrade.

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Alistair Warburton avatar image
Alistair Warburton answered ·

It wouldn't be hard to test the meter. plug the USB/RS485 into a computer and run a Modbus test program. Many are quite expensive but Schneider do a reasonable one, free, that can handle single and spanned requests on all typical Fc's.

I do not know about the CG EM24 specifically, but its bigger relatives , EM 26-96 for example, will only accept a query for a limited number of registers, 12 I think, so 24 bytes, in a single read.

The docs are easily to find and download from CG, and pretty well laid out in my experience. The CG versions of protocol docs 'may' be easier to use, if testing outside a Victron ecosystem, I cant comment on what Victron distribute info wise but the CG versions are more than adequate when looking at come in general.

I used to use them, EM26-96, extensively because the MID version was relatively inexpensive and capable, but I generally go with ND meters now, for the same/similar reasons.

Looking at the CG website it appears the range has expended considerably, since I last checked, with far more Modbus TCP offerings, so I am probably a bit out of date, in many ways:-)


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Related Resources

CCGX Product Manual

CCGX Product page

Additional resources still need to be added for this topic

Energy Meter Manual EM24 RS485