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h2009 avatar image
h2009 asked

200amp fuse arc question - 3 phase 10kva

Hi I just want to check something out with everyone.

When my system is fully switched off (ie for system physical changes). And I come to do the turn on, I always get arc flash when pushing in the fuses on the positive side of the inverters.

Is this normal or should I be concerned with this?

Is there anyway to avoid this?


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MultiPlus Quattro Inverter Charger3 phasemegafuse
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2 Answers
JohnC avatar image
JohnC answered ·

Hi @h2009

It's normal. The Quattros filling large capacitors.

A 48V spark can be a nasty one though, can damage metals, even stainless threads. The current can overload Li batt bms's, etc.

You could use a precharge circuit with a resistor to dodge the spark, either permanently wired in or a 'jumper lead' sort of thing. Depends how often you want to do this.

You could google 'precharge circuit' to see what others do, even makers of 'prechargers'.


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h2009 avatar image
h2009 answered ·

Thanks for the reply. I was expecting this, it’s ashame there isn’t a VE solution for this or away to avoid it if the shutdown is done in a particular method. As long as it doesn’t damage the inverters that’s my main concern.


Battery overload isn’t my concern as I’ve got plenty of banks.

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Alexandra avatar image Alexandra ♦ commented ·
What batteries are you using?


You shouldn't push fuses in with the DC bus live. But with some banks like lead acid it is unavoidable.

With lithium it is connected everything then switch on.


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