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A few 75/15 observations and dislikes

I just towed my solar electric boat home after leaving it in the water for the last month during which time it has been completely self sufficient. During use I noticed a few things about my 75/15 charge controllers.

First and foremost is the issue about parallel chargers. I don’t know where things stand with the Firmware update to include this feature, but at the moment my two chargers are wired in parallel to a 24V bank, and when in full sun with each fed 60V+ of solar, and a load on the system with the chargers in Bulk, the most I can get is 15A total out of them, split mostly equally between the two, with each providing 7.5A or so. Is this the issue that the Firmware update will address? Shouldn’t each charger be putting out 15A? My motors are pulling far more than that from the system, so I would think each charger should be operating at Max output.

Second, is there a way to avoid having to do Firmware updates? I understand the update is in the App and that WiFi is not needed, however I don’t like the fact that I can not use the App to monitor my system without first updating the hardware. What if something goes wrong during the update? I would rather do it at the end of an outing rather than just before. Is there a way to avoid this? The App seems to require an update before you can be allowed to fully pair with a device.

Lastly, one of my Blue LED’s had stopped working completely yet the unit continued to work otherwise normally. For almost a month it was like that, then suddenly (without any updates or changes) it started working again. I guess it just needed a vacation? Kinda disconcerting, but at least it is once again blinking in offbeat harmony with the other.

Ohh and one more, does the battery bar on a BMV712 indicate the current level of 50% of the bank capacity while the SOC percentage relates to 100% of the banks capacity?

MPPT Controllers
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solgato avatar image solgato commented ·

System is 3 x 100w panels in series feeding 60V to a MPPT 75/15 charger X 2 paralleled to a 24V bank.

Each charger is only doing half the work, using only half the available power, etc.. when both arrays are seeing equal sun which they typically do.

My motors can pull 80+ Amps at times, so when the chargers go into Bulk mode in full sun with full panel voltage, I would expect to see 30A going back into the system to offset some of the motor load.

I am only seeing half that as if each charger is being confused by the other. The same behavior can be seen in my history chart. Each day both chargers are pretty much splitting up the work load to recharge the bank unless one of the arrays is shaded.

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David avatar image David solgato commented ·

So if the batteries are charging at say 28V typically (seems reasonable?), a 300V PV array at FULL harvesting capability put in around 10.5A. You will never get 15A from a 300W array into a 24V bank. Simple Maths ... P=IV, or P/V=I.
P = 300W (absolute max) / V = 24V (realistic minimum) = 12.5A at the very very (very unlikely) most per Array/Controller combo.

And the amount of time you will getting a full 300W from a 300W array is pretty small as well. You are getting 75% of the 300W it sounds like? Sounds about right to be to be honest.

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David answered ·

I think to get a better answer, you need to provide more information.

You say "Shouldn’t each charger be putting out 15A? My motors are pulling far more than that from the system, so I would think each charger should be operating at Max output." But what is the size of your PV Array?

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