question

springgrove avatar image
springgrove asked

Smart MPPT 100/20 BT Charge Controller Stop-Start Charging

Hi Community, I am at wits end with this one. The Charge Controllers shut down and restart repeatedly once they reach a steady 58A or if they spike around 62+A for 10-20 seconds, with the 5 solar panels, in ideal conditions there should be around 100A steady.

Any suggestions would be greatly appreciated

Testing,

If I turn off any 2 controllers early morning or 3 controllers later in day, the system works, less than 60A output.

I have bypassed the BMS, no change

I have unplugged the BMV-700, no change

I have 5 x 365W, OCV 48V, SCC 10A, they each have a Smart MPPT 100/20 BT Charge Controller that feed into bus-bars then on to a 250A BMS and into a 800A LiFeP04 battery.

The Smart MPPT 100/20 BT Charge Controllers are set in Battery Preset of Smart Lithium (LiFeP04)

1672458926757.png

The BMV700

1672458976871.png


MPPT ControllersMPPT SmartSolar
1672458926757.png (242.6 KiB)
1672458976871.png (188.0 KiB)
8 comments
2 |3000
Toggle Comment visibility. Current Visibility: Viewable by all users

Up to 8 attachments (including images) can be used with a maximum of 190.8 MiB each and 286.6 MiB total.

Alexandra avatar image Alexandra ♦ commented ·

@springgrove

What batteries/bms do you have?

0 Likes 0 ·
springgrove avatar image springgrove Alexandra ♦ commented ·

5 x 365W, OCV 48V, SCC 10A, into 5 x Smart MPPT 100/20 BT Charge Controllers.

800A LiFeP04 battery made up of 8 400A CALB cells in 2 x parallel, 4 x series to make 12V.

BMS is a JK

BMS and BVM700 are out of service whilst testing, problem is persisting

0 Likes 0 ·
klim8skeptic avatar image klim8skeptic ♦ springgrove commented ·

The Charge Controllers shut down and restart repeatedly once they reach a steady 58A or if they spike around 62+A for 10-20 seconds, with the 5 solar panels, in ideal conditions there should be around 100A steady.

How interesting, the battery current form the mppt drops to zero? How much sun are the panels getting? Is the panel/sun angle good?

Post screenshots for the mppt showing trend graphs for both pv voltage/current, and battery voltage/current, while the problem is occurring.

1 Like 1 ·
springgrove avatar image springgrove klim8skeptic ♦ commented ·

Hi Klim8skeptic, sun angle is starting get a bit low however with all 5 controllers turned on were still getting enough current to cause this problem

1672472582248.png

1672472638388.png

1 Like 1 ·
1672472582248.png (103.9 KiB)
1672472638388.png (100.8 KiB)
Show more comments
springgrove avatar image springgrove springgrove commented ·
I should add that this system is on a caravan, off grid all electric system, thanks for any advice in advance
0 Likes 0 ·
springgrove avatar image springgrove commented ·

5min Screen shots of BMV700

1672474461736.png

1672474484132.png

Plus Device list Charging

1672474621740.png

and not Charging (failing)

1672474664411.png

0 Likes 0 ·
1672474461736.png (139.8 KiB)
1672474484132.png (137.9 KiB)
1672474621740.png (157.1 KiB)
1672474664411.png (154.8 KiB)
1 Answer
klim8skeptic avatar image
klim8skeptic answered ·

I have a 300A C/B like this, is it rubbish ???

A red hot smoking turd..

at 53A there is 150mA across breaker,

You need to measure voltage across the breaker.

If you measure current across the breaker the multimeter fuse will fail, or the test leads will catch fire when the breaker goes open.

Repco open Sunday? An appropriate mega fuse will be ideal.

HNY.


2 comments
2 |3000
Toggle Comment visibility. Current Visibility: Viewable by all users

Up to 8 attachments (including images) can be used with a maximum of 190.8 MiB each and 286.6 MiB total.

springgrove avatar image springgrove commented ·

You need to measure voltage across the breaker.

*******at 53A there is 150mA across breaker,*******

Oops "at 53A there is 150mV across breaker", now removed.

100A mega fuse and mega fuse box/mount fitted, fuse to be replaced with 125A - 150A.

3.5kW Air Conditioner left running over night to run battery down to 60%

thanks again Klim8skeptic for your advice todate

0 Likes 0 ·
springgrove avatar image springgrove springgrove commented ·

Hi Klim8skeptic, you have nailed it, thank you ever so much for your support. Getting a little late and hot in the day however still pumping 85+Amps into system, A/C pulling about 40A

I have two other of those "red hot smoking turd.." in system that I will replace, again thanks for sharing your knowledge base, you have saved my poor old brain from a blown circuit

1672558857862.png

1672558950518.png

1672559224570.png

0 Likes 0 ·
1672558857862.png (78.5 KiB)
1672558950518.png (132.0 KiB)
1672559224570.png (89.7 KiB)

Related Resources

MPPT Product Page

MPPT Error codes

MPPT 150/60 up to 250/70 Manual

Additional resources still need to be added for this topic